Stay Grounded, Look Fly.

Vulcan Alpha

Vulcan Alpha specializes in creating high-performance aerodynamic enhancements for racing vehicles, with a focus on developing and prototyping innovative carbon fiber wings that combine advanced engineering with precise manufacturing techniques.

Closeup of a cnc milling machine's end mill milling in green expanded foam

CNC operator observing a Mekanika Fab Cnc milling machine milling foam in a car workshop

Closeup of a mekanika Fab cnc milling machine's spindle and end mill milling in green foam to create a mold for carbon fiber

Man holding a crash test prototype of carbon fiber aerodynamic part for racing cars with a car in the background

Closeup view of CNC milled foam made as a mold for carbon fiber car parts

Closeup of a cnc milling machine's end mill milling in green expanded foam

CNC operator observing a Mekanika Fab Cnc milling machine milling foam in a car workshop

Closeup of a mekanika Fab cnc milling machine's spindle and end mill milling in green foam to create a mold for carbon fiber

Man holding a crash test prototype of carbon fiber aerodynamic part for racing cars with a car in the background

Closeup view of CNC milled foam made as a mold for carbon fiber car parts

Material

While carbon fibre composites are their final product, Vulcan Alpha's process begins with the machining of high-density foam supports. This specialised foam, carefully milled on their Mekanika Fab machine, forms the basis of their wings before being wrapped in carbon fibre materials.

Green foam material for cnc milling

Working environment

Vulcan Alpha operates from an environment equipped with a BigRep large-format 3D printer, SHINING 3D scanners and a Mekanika CNC milling machine. This configuration allows them to manage everything in-house, from initial 3D scanning and modelling through to prototyping and testing, ensuring total quality control at every stage of development.

Fancy silver sport car front with a CNC milling machine in the background

Products

Their carbon fibre wings are single or multi-element designs, some with an innovative drag reduction system (DRS). Each prototype undergoes rigorous testing and refinement, whether it's a universal wing that can be adapted to several vehicle platforms or a specific model designed for particular makes and models of car.

Man holding a crash test prototype of carbon fiber aerodynamic part for racing cars with an elevated fancy silver sport car in the background

Machine setup

Vulcan Alpha relies on its custom-built Mekanika Fab milling machine, specially equipped with enhanced Z-axis capability. This configuration of the Mekanika machine enables complex and deeper wing profiles to be milled, making it ideal for creating aerodynamic components.

Mekanika Fab CNC milling machine view while milling green foam material to make a mold for carbon fiber car parts

Discover the Fab

The best craftsman's ally

The Fab is the largest in the Mekanika range. But even though it measures over three meters, its kit design means it can fit through any door and into any workshop! Read more about the features of this machine on the product page.

The Mekanika Fab CNC milling machine 3/4 left view on white background